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chfem

chfem, which stands for Computational Homogenization with the image-based Finite Element Method, is a software written in C and CUDA, wrapped in Python, for the computational homogenization of material samples characterized via \(\mu\)-CT. As it is, the effective properties that can be evaluated are:

  • Thermal conductivity \(\rightarrow\) \(\kappa\nabla^{2}u=0\)

  • Linear elasticity \(\rightarrow\) \(\nabla\cdot\mathbf{C}\nabla\mathbf{u}=0\)

  • Permeability \(\rightarrow\) \(\mu\nabla^{2}\mathbf{u}-\nabla p+\mathbf{b}=0\) ; \(\nabla\cdot\mathbf{u} -\tau p=0\)

  • Thermal Expansion \(\rightarrow\) \(\nabla\cdot\left(\mathbf{C}\nabla\mathbf{u} - \mathbf{C}\mathbf{\alpha}\Delta\tau\right)=0\)

The program follows a lightweight matrix-free approach to image-based finite element analysis, exploring GPU resources with CUDA to achieve significant performance gains. Our end goal is to be able to run large problems (\(10^9\) DOFs) with relatively acessible graphics cards. Following is a visualization of the output from a permeability simulation.

If you use chfem in your research, please use the following BibTeX entries to cite our paper:

@article{toolkit2023,
    title = {Simulation toolkit for digital material characterization of large image-based microstructures},
    author = {Pedro C.F. Lopes and Rafael S. Vianna and Victor W. Sapucaia and Federico Semeraro and Ricardo Leiderman and André M.B. Pereira},
    journal = {Computational Materials Science},
    volume = {219},
    pages = {112021},
    year = {2023},
    publisher={Elsevier}
}

Developed at the Laboratório de Computação Científica, Universidade Federal Fluminense (LCC-UFF). Niterói, Brazil.

There are two repositories for this project, a development one on Gitlab and a mirror of this repository on Github, mostly used to host the stable release tags, the tutorial and documentation.

How to get started

There are two main ways to access the functionalities of chfem: through a python API or via an executable. We describe the installation of both next. For beginner users, the python option is recommended. The executable is more flexible and potentially more optimizable, but it requires more setup and background knowledge, so it is recommended for advanced users only.

Prerequisites

You need an NVIDIA GPU to run chfem, either locally or remotely (e.g. Colab, AWS etc). It is also recommended to have a Miniconda or Anaconda installation and to work inside a conda environment:

conda create --name chfem -c conda-forge pip python numpy cmake
conda activate chfem

If you have nvcc already installed in your system, you can skip to the next step. Otherwise, you can install it by using:

conda install conda-forge::cudatoolkit-dev

Python Package

Installation for Users

You can now install the chfem python package using:

pip install git+https://github.com/cortezpedro/chfem.git

Tutorial

You can follow this Colab tutorial to get started with chfem’s python API.

Installation for Developers

For users that plan to make changes to the source code or to use more advanced compiler flags, chfem can be downloaded and installed using:

git clone https://github.com/cortezpedro/chfem.git
cd chfem
conda activate chfem
pip install -e .

The -e flag stands for editable and it is used to link the local source files to the installation environment.

Executable

Installation

You can install and run the chfem_exec executable, after having git cloned the project, using:

cd chfem && mkdir -p build && cd build && cmake .. && make -j && cd ..
./chfem_exec -h

This will print the help information, confirming that the compilation was successfull. Next we describe the details of the executable input/outputs, as well as command line arguments and optional compiler flags.

Run

You can run chfem_exec using:

./chfem [NEUTRAL_FILE] [RAW_IMAGE_FILE] <options>

Optional parameters:

-b: Save results in a binary file. Must be followed by a string with a filename.
-c: Stopping criteria for the PCG method: 0 - L2 (default), 1 - Inf, 2 - L2+Error.
-d: Target direction: 0 - X, 1 - Y, 2 - Z, 3 - YZ, 4 - XZ, 5 - XY, 6 - ALL (default).
-e: Export fields from simulation (by nodes).
-f: Input scalar density field. Must be followed by a [.bin] file.
-h: Print this help info and exit.
-i: Input files. Must be followed by: [.nf] [.raw].
-j: Jacobi preconditioning: 0 - no, 1 - yes (default).
-m: Write metrics report. Must be followed by a string with a filename.
-p: Parallel matrix-free strategy: 0 - NBN (default), 1 - EBE.
-pm: Pore mapping strategy: 0 - image, 1 - DOF number (default).
-r: Number of recursive searches for initial guesses.
-s: Solver: 0 - CG (default), 1 - MINRES, 2 - CG3, 3 - MINRES3, 4 - CG2, 5 - MINRES2.
-u: Reduce strategy for velocity fields (FLUID): 0 - on the fly, 1 - only diag, 2 - full.
-xi: Import initial guesses for PCG solver from binary files. Must be followed by a string with a filename.
-xo: Export result vector (x) from the PCG solver.

Input

As input, chfem expects a neutral file (.nf) like this that contains textual descriptive info regarding analysis parameters, and a RAW file (.raw) containing an 8bit (0-255) grayscale value for each voxel (a raster grayscale image).

Neutral file

A textual file that sets analyses parameters and provides information about the model. Template .nf’s can be generated with pyTomoviewer. The file must contain the following parameters (in this order):

%type_of_analysis
0
<uint8>
[0=THERMAL,1=ELASTIC,2=FLUID]

%voxel_size
1.0
<double>
[must be greater than 0.0]

%solver_tolerance
1e-06
<double>
[must be greater than 0.0]

%number_of_iterations
1000
<uint32>

%image_dimensions
100 100 0
<uint32> <uint32> <uint32>
[nx=COLS,ny=ROWS,nz=LAYERS]
[OBS.: nz=0 --> 2D]

%refinement
1
<uint32>

%number_of_materials
2
<uint8>

%properties_of_materials
0 1.0
255 10.0
<uint8> (<double>...)
[THERMAL: color, conductivity]                        [Example: 0 1.0]
[ELASTICITY: color, Young's modulus, Poisson's ratio] [Example: 0 1.0 0.3]
[FLUID: color (first one represents the pores)]       [Example: 0]

%data_type
float32
[single or double precison for the optional scalar density field input]
[float32 or float64]
Raw file

A binary representation of a raster image, with an 8-bit (uint8, 0-255) grayscale value per voxel. Each unique color value is taken as a material phase identifier in the given microstructure. In essence, the image is represented by an array, which can be generated from TIFF files with the pyTomoviewer application, or even it can be straightforwardly created with NumPy, for example.

Obs.: The provided image’s voxels must be numbered from left to right, then from top to bottom, then from near to far.

Optional compiler flags:

  • Quiet iterations

[DEFAULT=Not defined] If defined, disables dynamic report of solver convergence.

-DCUDAPCG_QUIET_ITERATIONS
  • Floating point precision in the GPU

[DEFAULT=CUDAPCG_VAR_64BIT] Variable size for the GPU arrays.

-DCUDAPCG_VAR_32BIT
-DCUDAPCG_VAR_64BIT
  • Material key size

[DEFAULT=CUDAPCG_MATKEY_16BIT] Size of material keys. Tip: if only interested in permeability, use 8BIT keys.

-DCUDAPCG_MATKEY_8BIT
-DCUDAPCG_MATKEY_16BIT
-DCUDAPCG_MATKEY_32BIT
-DCUDAPCG_MATKEY_64BIT
  • Threads per block

[DEFAULT=CUDAPCG_BLOCKDIM_128] Number of threads per block for CUDA kernels. Tip: Your hardware might benefit from lower block dimensions.

-DCUDAPCG_BLOCKDIM_32
-DCUDAPCG_BLOCKDIM_64
-DCUDAPCG_BLOCKDIM_128
-DCUDAPCG_BLOCKDIM_256
-DCUDAPCG_BLOCKDIM_512
-DCUDAPCG_BLOCKDIM_1024

Considerations

Memory

Analysis

Voxels

DOFs [\(\times 10^6\)]

CPU RAM [GB]

GPU RAM [GB]

THERMAL

\(400^3\)

64

1.5

<32BIT> 1.1, <64BIT> 2.2

ELASTIC

\(400^3\)

192

4.0

<32BIT> 3.2, <64BIT> 6.3

FLUID

\(400^3\)

\(\approx 4\phi\times\) 64

1.3

<32BIT> 1.3, <64BIT> 2.1

Obs.: These are memory estimates, for the sake of reference.

Obs.2: Porosity \(\phi=0.25\) admitted for the FLUID analysis shown above.

Obs.3: Lower memory requirements can be achieved with the 3 and 2 vector solvers (CG3, CG2, MINRES3, MINRES2).

Methods

  • Node-by-node

  • Element-by-element

  • Periodic boundary conditions

  • Linear shape functions for finite elements

  • Numerical stabilization for stokes flow

Useful Resources

The following resources are also recommended to aid the analysis:

  • pyTomoviewer, a GUI-based tool for viewing \(\mu\)-CT data depicted by stacks of TIFF files and generating .nf and .raw files that can serve as input for chfem.

  • chpack, a bundle of Julia programs that employ similar matrix-free approaches in CPU, with script-like syntax.

  • Explanation of the matrix-free PCG solver in GPU for image-based FEM problems in periodic media (link to paper).

@article{lopes2022,
    title = {A GPU implementation of the PCG method for large-scale image-based finite element analysis in heterogeneous periodic media},
    author = {Pedro C.F. Lopes and André M.B. Pereira and Esteban Clua and Ricardo Leiderman},
    journal = {Computer Methods in Applied Mechanics and Engineering},
    volume = {399},
    pages = {115276},
    year = {2022},
    publisher={Elsevier}
}

FAQs

Obs.: Note that nvcc might not work out-of-the-box in Windows. A common issue when running our “compiler script” in Windows is:

nvcc fatal : Cannot find compiler 'cl.exe' in PATH

To solve this, we suggest installing Microsoft Visual Studio Community with its C/C++ dependencies, then either adding cl.exe’s directory to your PATH or passing it to the compiler with the -ccbin flag. Alternatively, you may compile and run in MSVC.